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Life Sciences · New ConstructionIn progress · 2027

Sterile Injectables Fill-Finish Plant

Patients waiting for these medicines will never see the plant. They depend on it passing inspection on time.

LocationKing of Prussia, PA
ClientConfidential
LocationKing of Prussia, PA
SectorLife Sciences
Value$560M
Size380,000 sq ft
DeliveryEPCM
Duration38 months
StatusTarget 2027
Why it mattered

In advanced technology and life sciences, the building is an instrument. Utilities, cleanrooms and validation have to be right first time, because the tools and products inside are worth far more than the structure around them.

The challenge

A pharmaceutical company is building a sterile fill-finish plant for injectable medicines.

Commissioning, qualification and validation will take nearly as long as construction, and regulatory inspection dates are fixed.

Schedule at a glance

The whole job, on one line.

Start to finish, as the schedule tells it. For work still in progress, the bar moves with today's date.

StartMay 2024
Duration38 months
Target finishJul 2027
Progress—
Utilities ahead of toolsManage the interfacesCoordinate dailyQualify from the baseline
How we kept it on course

Our approach, phase by phase.

The same disciplined sequence we bring to every engagement, shaped around what this project needed most.

PHASE 01PHASE 02PHASE 03PHASE 04
PHASE 01Utilities ahead of tools

Utility systems sequenced for commissioning before tool or process installation begins.

PHASE 02Manage the interfaces

Hundreds of contractor interfaces held in one integrated schedule.

PHASE 03Coordinate daily

Look-ahead planning that kept thousands of workers moving in tightly constrained spaces.

PHASE 04Qualify from the baseline

Commissioning, qualification and validation built into the schedule from the first version.

What changed

The difference we made

Measured the only way that matters: did the project land where we said it would.

Result 01CQV in the schedule

Commissioning, qualification and validation are fully integrated in the master schedule.

Result 02Inspection readiness

Regulatory inspection readiness is a hard milestone.

Result 03Supply comes first

Patient supply commitments define the critical path.

Your project, on schedule

Your project could be our next story.

Tell us what you are building and the date that matters. In one conversation you will know what it will take to hit it.

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